ci: gitea: runners infra
runner nix smoke / nix label smoke (push) Has been cancelled
runner ubuntu smoke / ubuntu-latest label smoke (push) Has been cancelled

This commit is contained in:
2026-06-08 08:18:08 +00:00
parent f4a59ff117
commit 5a0696ce64
23 changed files with 1402 additions and 12 deletions
+42 -8
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@@ -7,27 +7,61 @@ The repo-owned Nix-capable job image is built by the flake package
nix build .#gitea-runner-nix-image
```
The package currently emits a Docker archive tagged:
The package emits a Docker archive with the local build tag:
```text
gitea-runner-nix-image:2026-06-07
```
After publishing to the internal registry, map the `nix` runner label to the
published, immutable image reference:
That tag is build metadata only. Do not use it as the final Gitea runner label
mapping because runner job images must be immutable.
## Publication target
Preferred registry:
```text
nix:docker://gitea.hectic-lab.com/hectic-lab/gitea-runner-nix-image:2026-06-07
gitea.hectic-lab.com/hectic-lab/gitea-runner-nix-image
```
Task 7 should replace the tag-only reference with the published digest once the
image is pushed, for example
`gitea.hectic-lab.com/hectic-lab/gitea-runner-nix-image@sha256:<digest>`.
Publish the archive without adding secrets to the image layers, then use the
registry-reported digest as the only final `nix` label image reference:
Keep `ubuntu-latest` on the `gitea/runner` default image unless a later runner
```text
nix:docker://gitea.hectic-lab.com/hectic-lab/gitea-runner-nix-image@sha256:<registry-digest>
```
The `2026-06-07` tag may be pushed as a human-readable companion tag, but the
runner label mapping must use the `@sha256:` reference above. Keep
`ubuntu-latest` on the `gitea/runner` default image unless a later runner
configuration task explicitly changes it. Only the `nix` label should select
this custom image.
If the Gitea container registry is unavailable, select a private registry that
is reachable from the runner Kubernetes cluster and requires authentication that
can be provided through Kubernetes image-pull secrets. Record the selected
registry and replace the host in the same digest-pinned form:
```text
nix:docker://<private-registry>/<namespace>/gitea-runner-nix-image@sha256:<registry-digest>
```
Do not fall back to `latest` or a tag-only mapping.
## Task 7 publication status
Local build evidence is recorded in
`.sisyphus/evidence/task-7-image-digest.txt`. In this environment, Docker could
load and tag the image, but pushing to the preferred registry failed with
`unauthorized: reqPackageAccess`, so no registry digest was available to pin as a
concrete final mapping. Kubernetes pull smoke is recorded in
`.sisyphus/evidence/task-7-image-pull.txt` and is blocked here because `kubectl`
is not installed or not on `PATH`.
Once registry credentials are available, rerun the push, capture the
registry-reported digest, and replace `<registry-digest>` in the mapping above
before Task 6/9 consumes the label configuration.
## Image contents
The image includes `nix`, `git`, `bash`, `coreutils`, and `cacert`. Its
@@ -0,0 +1,154 @@
apiVersion: v1
kind: ServiceAccount
metadata:
name: gitea-runner-lifecycle
namespace: gitea-runners
labels:
app.kubernetes.io/name: gitea-runner-lifecycle
app.kubernetes.io/part-of: gitea-actions
---
apiVersion: rbac.authorization.k8s.io/v1
kind: Role
metadata:
name: gitea-runner-lifecycle
namespace: gitea-runners
labels:
app.kubernetes.io/name: gitea-runner-lifecycle
app.kubernetes.io/part-of: gitea-actions
rules:
- apiGroups:
- ""
resources:
- pods
- persistentvolumeclaims
verbs:
- get
- list
- apiGroups:
- apps
resources:
- statefulsets
verbs:
- get
- list
---
apiVersion: rbac.authorization.k8s.io/v1
kind: RoleBinding
metadata:
name: gitea-runner-lifecycle
namespace: gitea-runners
labels:
app.kubernetes.io/name: gitea-runner-lifecycle
app.kubernetes.io/part-of: gitea-actions
subjects:
- kind: ServiceAccount
name: gitea-runner-lifecycle
namespace: gitea-runners
roleRef:
apiGroup: rbac.authorization.k8s.io
kind: Role
name: gitea-runner-lifecycle
---
apiVersion: v1
kind: ConfigMap
metadata:
name: gitea-runner-lifecycle
namespace: gitea-runners
labels:
app.kubernetes.io/name: gitea-runner-lifecycle
app.kubernetes.io/part-of: gitea-actions
data:
cleanup-dry-run.sh: |
#!/bin/sh
set -eu
namespace="${RUNNER_NAMESPACE:-gitea-runners}"
mode="${CLEANUP_MODE:-dry-run}"
selector="app.kubernetes.io/name=gitea-runner"
if [ "$namespace" != "gitea-runners" ]; then
printf 'refusing to run outside namespace gitea-runners: %s\n' "$namespace" >&2
exit 13
fi
if [ "$mode" != "dry-run" ]; then
printf 'refusing destructive mode: set CLEANUP_MODE=dry-run for this CronJob\n' >&2
exit 13
fi
printf 'gitea runner lifecycle cleanup dry-run\n'
printf 'namespace: %s\n' "$namespace"
printf 'mode: %s\n\n' "$mode"
printf 'StatefulSet:\n'
kubectl -n "$namespace" get statefulset gitea-runner -o wide
printf '\nActive runner pods:\n'
kubectl -n "$namespace" get pods -l "$selector" -o wide
printf '\nRunner /data PVCs:\n'
kubectl -n "$namespace" get pvc -l "$selector" -o wide
printf '\nPVCs whose matching StatefulSet pod is absent (candidates only; no deletion):\n'
found_candidate=0
for pvc in $(kubectl -n "$namespace" get pvc -l "$selector" -o jsonpath='{range .items[*]}{.metadata.name}{"\n"}{end}'); do
pod="${pvc#data-}"
if ! kubectl -n "$namespace" get pod "$pod" >/dev/null 2>&1; then
found_candidate=1
printf 'candidate pvc=%s expected_pod=%s action=investigate-before-delete\n' "$pvc" "$pod"
fi
done
if [ "$found_candidate" -eq 0 ]; then
printf 'none\n'
fi
printf '\nGitea registration reconciliation:\n'
printf 'dry-run only: compare the pod/PVC list above with Gitea org runner registrations.\n'
printf 'only deregister a runner after its pod/PVC was intentionally deleted or /data/.runner was intentionally reset.\n'
---
apiVersion: batch/v1
kind: CronJob
metadata:
name: gitea-runner-cleanup-dry-run
namespace: gitea-runners
labels:
app.kubernetes.io/name: gitea-runner-lifecycle
app.kubernetes.io/part-of: gitea-actions
spec:
schedule: "17 3 * * *"
concurrencyPolicy: Forbid
successfulJobsHistoryLimit: 3
failedJobsHistoryLimit: 3
jobTemplate:
spec:
ttlSecondsAfterFinished: 3600
template:
metadata:
labels:
app.kubernetes.io/name: gitea-runner-lifecycle
app.kubernetes.io/part-of: gitea-actions
spec:
serviceAccountName: gitea-runner-lifecycle
restartPolicy: Never
containers:
- name: cleanup-dry-run
image: bitnami/kubectl:1.30
imagePullPolicy: IfNotPresent
command:
- /bin/sh
- /scripts/cleanup-dry-run.sh
env:
- name: RUNNER_NAMESPACE
value: gitea-runners
- name: CLEANUP_MODE
value: dry-run
volumeMounts:
- name: lifecycle-scripts
mountPath: /scripts
readOnly: true
volumes:
- name: lifecycle-scripts
configMap:
name: gitea-runner-lifecycle
defaultMode: 0555
@@ -0,0 +1,9 @@
apiVersion: kustomize.config.k8s.io/v1beta1
kind: Kustomization
resources:
- namespace.yaml
- service.yaml
- service-account.yaml
- runner-config.yaml
- statefulset.yaml
- cleanup-lifecycle.yaml
+7
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@@ -0,0 +1,7 @@
apiVersion: v1
kind: Namespace
metadata:
name: gitea-runners
labels:
app.kubernetes.io/name: gitea-runner
app.kubernetes.io/part-of: gitea-actions
@@ -0,0 +1,36 @@
apiVersion: v1
kind: ConfigMap
metadata:
name: gitea-runner-config
namespace: gitea-runners
labels:
app.kubernetes.io/name: gitea-runner
app.kubernetes.io/part-of: gitea-actions
data:
config.yaml: |
log:
level: info
runner:
file: /data/.runner
capacity: 1
envs: {}
timeout: 3h
insecure: false
fetch_timeout: 5s
fetch_interval: 2s
labels:
- ubuntu-latest
# The nix label is intentionally disabled until the runner image has a
# concrete registry-reported digest; see ../runbook.md before deploy.
cache:
enabled: true
dir: /data/cache
container:
network: bridge
privileged: false
force_pull: true
valid_volumes: []
docker_host: unix:///runner-docker/docker.sock
@@ -0,0 +1,36 @@
apiVersion: v1
kind: ServiceAccount
metadata:
name: gitea-runner
namespace: gitea-runners
labels:
app.kubernetes.io/name: gitea-runner
app.kubernetes.io/part-of: gitea-actions
automountServiceAccountToken: false
---
apiVersion: rbac.authorization.k8s.io/v1
kind: Role
metadata:
name: gitea-runner
namespace: gitea-runners
labels:
app.kubernetes.io/name: gitea-runner
app.kubernetes.io/part-of: gitea-actions
rules: []
---
apiVersion: rbac.authorization.k8s.io/v1
kind: RoleBinding
metadata:
name: gitea-runner
namespace: gitea-runners
labels:
app.kubernetes.io/name: gitea-runner
app.kubernetes.io/part-of: gitea-actions
subjects:
- kind: ServiceAccount
name: gitea-runner
namespace: gitea-runners
roleRef:
apiGroup: rbac.authorization.k8s.io
kind: Role
name: gitea-runner
+16
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@@ -0,0 +1,16 @@
apiVersion: v1
kind: Service
metadata:
name: gitea-runner
namespace: gitea-runners
labels:
app.kubernetes.io/name: gitea-runner
app.kubernetes.io/part-of: gitea-actions
spec:
clusterIP: None
selector:
app.kubernetes.io/name: gitea-runner
ports:
- name: cache
port: 8088
targetPort: cache
+156
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@@ -0,0 +1,156 @@
apiVersion: apps/v1
kind: StatefulSet
metadata:
name: gitea-runner
namespace: gitea-runners
labels:
app.kubernetes.io/name: gitea-runner
app.kubernetes.io/part-of: gitea-actions
spec:
serviceName: gitea-runner
replicas: 5
podManagementPolicy: Parallel
selector:
matchLabels:
app.kubernetes.io/name: gitea-runner
template:
metadata:
labels:
app.kubernetes.io/name: gitea-runner
app.kubernetes.io/part-of: gitea-actions
annotations:
hectic-lab.com/security-note: "Privileged rootful DinD is limited to trusted internal Gitea workflows only. Do not enable untrusted fork or PR jobs for this pool."
spec:
serviceAccountName: gitea-runner
automountServiceAccountToken: false
terminationGracePeriodSeconds: 60
securityContext:
fsGroup: 1000
containers:
- name: runner
image: gitea/act_runner:0.2.11
imagePullPolicy: IfNotPresent
env:
- name: GITEA_INSTANCE_URL
value: https://gitea.hectic-lab.com
- name: GITEA_RUNNER_REGISTRATION_TOKEN_FILE
value: /runner-secrets/token
- name: CONFIG_FILE
value: /runner-config/config.yaml
- name: DOCKER_HOST
value: unix:///runner-docker/docker.sock
ports:
- name: cache
containerPort: 8088
resources:
requests:
cpu: 250m
memory: 256Mi
limits:
cpu: "1"
memory: 1Gi
livenessProbe:
exec:
command:
- /bin/sh
- -ec
- test -s /data/.runner && test -S /runner-docker/docker.sock
initialDelaySeconds: 60
periodSeconds: 30
timeoutSeconds: 5
failureThreshold: 6
readinessProbe:
exec:
command:
- /bin/sh
- -ec
- test -S /runner-docker/docker.sock
initialDelaySeconds: 15
periodSeconds: 10
timeoutSeconds: 5
failureThreshold: 6
volumeMounts:
- name: data
mountPath: /data
- name: config
mountPath: /runner-config
readOnly: true
- name: runner-token
mountPath: /runner-secrets
readOnly: true
- name: docker-socket
mountPath: /runner-docker
- name: docker
image: docker:27-dind
imagePullPolicy: IfNotPresent
args:
- --host=unix:///runner-docker/docker.sock
- --storage-driver=overlay2
- --tls=false
env:
- name: DOCKER_TLS_CERTDIR
value: ""
- name: DOCKER_HOST
value: unix:///runner-docker/docker.sock
securityContext:
# Privileged rootful DinD is intentionally scoped to this trusted
# internal runner pool; never expose it to untrusted fork/PR jobs.
privileged: true
resources:
requests:
cpu: 500m
memory: 1Gi
limits:
cpu: "2"
memory: 4Gi
livenessProbe:
exec:
command:
- docker
- info
initialDelaySeconds: 60
periodSeconds: 30
timeoutSeconds: 10
failureThreshold: 6
readinessProbe:
exec:
command:
- docker
- info
initialDelaySeconds: 20
periodSeconds: 10
timeoutSeconds: 10
failureThreshold: 6
volumeMounts:
- name: docker-socket
mountPath: /runner-docker
- name: docker-graph
mountPath: /var/lib/docker
volumes:
- name: config
configMap:
name: gitea-runner-config
- name: runner-token
secret:
secretName: gitea-runner-token
items:
- key: token
path: token
defaultMode: 0400
- name: docker-socket
emptyDir: {}
- name: docker-graph
emptyDir: {}
volumeClaimTemplates:
- metadata:
name: data
labels:
app.kubernetes.io/name: gitea-runner
app.kubernetes.io/part-of: gitea-actions
spec:
accessModes:
- ReadWriteOnce
storageClassName: hcloud-volumes
resources:
requests:
storage: 20Gi
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# OpenTofu working directory and downloaded modules/providers.
.terraform/
.terraform.lock.hcl
# State must live in the S3 backend for production. Local state is allowed only
# for throwaway syntax checks with `tofu init -backend=false` and must not be
# committed.
terraform.tfstate
terraform.tfstate.*
*.tfstate
*.tfstate.*
crash.log
crash.*.log
# Plans can contain secrets or derived infrastructure data.
*.tfplan
*.plan
kubeconfig
kubeconfig.yaml
*_kubeconfig.yaml
# Variable files commonly carry credentials. Keep production inputs in SOPS or
# external environment/configuration, not in checked-in files.
*.tfvars
*.tfvars.json
override.tf
override.tf.json
*_override.tf
*_override.tf.json
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@@ -0,0 +1,90 @@
# Gitea runner OpenTofu backend contract
This directory defines the safe backend, provider contract, and kube-hetzner
cluster stack for the Gitea runner Kubernetes cluster.
## Required backend
Production state must use the OpenTofu S3 backend in `backend.tf`:
- bucket: `gitea-runner-hectic-lab`
- key: `gitea-runners/kube-hetzner/terraform.tfstate`
- region: `fsn1`, aligned with the target Hetzner location
- encryption: `encrypt = true`
- locking: `use_lockfile = true` where the selected S3-compatible endpoint
supports it
Before any production `tofu init`, verify the S3-compatible endpoint, credential
source, bucket versioning, encryption behavior, and lockfile support for the
chosen object-storage provider. Keep backend authentication externalized through
environment variables, AWS-compatible shared config, or the production secret
injection path from Task 3. Do not add `access_key`, `secret_key`, Hetzner
tokens, runner tokens, kubeconfig material, or decrypted SOPS data to checked-in
OpenTofu files.
## Local state safety
Production local state is forbidden. Only syntax-only validation/prototyping may
use local state, and it must use backend-disabled initialization:
```sh
tofu -chdir=infra/gitea-runners/opentofu init -backend=false
tofu -chdir=infra/gitea-runners/opentofu validate
```
Fail the run if production local state appears:
```sh
test ! -e infra/gitea-runners/opentofu/terraform.tfstate
test ! -e infra/gitea-runners/opentofu/terraform.tfstate.backup
grep -R 'backend "s3"' infra/gitea-runners/opentofu
```
The `.gitignore` in this directory blocks local state, plans, downloaded
providers/modules, and variable files from being committed. Treat any local
state file as disposable validation residue, never as production state.
## Provider and module pins
`versions.tf` pins the OpenTofu-compatible Hetzner Cloud provider to
`hetznercloud/hcloud` version `1.60.1`. kube-hetzner research for this plan
observed module version `2.19.3`, source `kube-hetzner/kube-hetzner/hcloud`, and
module minimum hcloud provider requirement `>= 1.59.0`; these values are recorded
as locals so Task 5 can wire the module without re-opening the version contract.
`providers.tf` leaves the `hcloud` provider empty so authentication comes from
the provider's external environment/config mechanisms such as `HCLOUD_TOKEN`.
Do not set token values in `.tf` or `.tfvars` files.
## Cluster shape
The default cluster is deliberately fixed-size:
- cluster name: `gitea-runners`
- Hetzner location: `fsn1`
- private network region: `eu-central`
- control plane: one `cpx21` node in pool `control-plane`
- workers: three `cpx31` nodes in pool `runner-workers`
- storage: Hetzner CSI enabled with expected StorageClass `hcloud-volumes`
- Longhorn: disabled
- autoscaling/KEDA: not enabled in this stack
The three default workers are sized for the initial five trusted privileged DinD
jobs. To scale toward ten jobs later, keep autoscaling disabled and either raise
`worker_count` to `5` or increase `worker_server_type`, then run a fresh
`tofu plan` and the Task 11 Kubernetes pressure checks before applying.
Required inputs must come from environment or secret injection, for example
`TF_VAR_hcloud_token`, `TF_VAR_ssh_public_key`, and `TF_VAR_ssh_private_key`.
Do not commit `.tfvars` files. kube-hetzner v2.19.3 writes the generated
kubeconfig to `./<cluster_name>_kubeconfig.yaml` when `create_kubeconfig` is
enabled; this path is ignored as operational secret material.
## Known state caveat
kube-hetzner may thread `hcloud_token` into Kubernetes secrets/state through its
internal `kube_system_secrets` handling. This task does not claim that risk is
solved. Task 5 must verify the generated plan and state before production apply
and prove that Hetzner tokens, S3 credentials, runner tokens, kubeconfig private
keys, and decrypted secrets are absent from committed files and unsafe state
evidence.
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terraform {
backend "s3" {
bucket = "gitea-runner-hectic-lab"
key = "gitea-runners/kube-hetzner/terraform.tfstate"
region = "fsn1"
encrypt = true
use_lockfile = true
}
}
check "remote_state_contract" {
assert {
condition = local.production_remote_state
error_message = "Production OpenTofu state must use the configured S3 backend; local production state is forbidden."
}
}
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locals {
default_storage_class = "hcloud-volumes"
control_plane_nodepools = [
{
name = "control-plane"
server_type = var.control_plane_server_type
location = var.hetzner_location
labels = []
taints = []
count = 1
},
]
agent_nodepools = [
{
name = "runner-workers"
server_type = var.worker_server_type
location = var.hetzner_location
labels = ["node-role.hectic-lab/gitea-runner=true"]
taints = []
count = var.worker_count
},
]
}
module "kube_hetzner" {
source = "kube-hetzner/kube-hetzner/hcloud"
version = "2.19.3"
providers = {
hcloud = hcloud
}
hcloud_token = var.hcloud_token
ssh_public_key = var.ssh_public_key
ssh_private_key = var.ssh_private_key
cluster_name = var.cluster_name
base_domain = var.base_domain
# kube-hetzner v2.19.3 writes <cluster_name>_kubeconfig.yaml; outputs below
# expose that expected path without outputting kubeconfig private key material.
create_kubeconfig = true
network_region = var.network_region
load_balancer_location = var.hetzner_location
control_plane_nodepools = local.control_plane_nodepools
agent_nodepools = local.agent_nodepools
# Hetzner CSI is the required StorageClass provider for runner PVCs.
disable_hetzner_csi = false
# Longhorn is intentionally off; the initial runner PVCs use Hetzner CSI only.
enable_longhorn = false
# Scaling note: for 10 trusted DinD jobs later, keep autoscaling disabled and
# raise worker_count to 5 or increase worker_server_type after validating pod
# CPU, memory, and ephemeral-storage pressure in Task 11.
}
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output "kubeconfig_path" {
description = "Path where kube-hetzner writes kubeconfig after apply. The file is operational secret material and must not be committed."
value = coalesce(var.kubeconfig_path, "./${var.cluster_name}_kubeconfig.yaml")
}
output "cluster_name" {
description = "kube-hetzner cluster name."
value = var.cluster_name
}
output "node_pool_names" {
description = "Control-plane and worker node pool names used by this stack."
value = {
control_plane = [for pool in local.control_plane_nodepools : pool.name]
workers = [for pool in local.agent_nodepools : pool.name]
}
}
output "default_storage_class" {
description = "Default Hetzner CSI StorageClass expected for runner PVCs."
value = local.default_storage_class
}
@@ -0,0 +1 @@
provider "hcloud" {}
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variable "hcloud_token" {
description = "Hetzner Cloud API token for kube-hetzner. Set with TF_VAR_hcloud_token or secret injection only; never commit it. kube-hetzner may place this value into Kubernetes secret resources/state, so scan plans before apply."
type = string
sensitive = true
}
variable "ssh_public_key" {
description = "SSH public key installed on cluster nodes. Supply from an external file or secret injection path."
type = string
}
variable "ssh_private_key" {
description = "SSH private key used by kube-hetzner during bootstrap. Supply from an external file or secret injection path; never commit it."
type = string
sensitive = true
}
variable "cluster_name" {
description = "Name for the kube-hetzner runner cluster."
type = string
default = "gitea-runners"
validation {
condition = can(regex("^[a-z0-9-]+$", var.cluster_name))
error_message = "cluster_name must contain only lowercase letters, numbers, and dashes."
}
}
variable "hetzner_location" {
description = "Hetzner Cloud location for all node pools. fsn1 keeps the first runner cluster in Falkenstein."
type = string
default = "fsn1"
}
variable "network_region" {
description = "Hetzner private network region. eu-central covers fsn1."
type = string
default = "eu-central"
}
variable "control_plane_server_type" {
description = "Default control-plane server type. cpx21 is small but leaves headroom for kube-system workloads."
type = string
default = "cpx21"
}
variable "worker_server_type" {
description = "Default worker server type for the initial trusted DinD runner pool. Three cpx31 workers provide enough headroom for five privileged jobs before Task 11 scaling validation."
type = string
default = "cpx31"
}
variable "worker_count" {
description = "Fixed worker count. Increase to 5 or choose a larger worker_server_type later to target 10 concurrent DinD jobs; do not enable autoscaling in this stack."
type = number
default = 3
validation {
condition = var.worker_count >= 1
error_message = "worker_count must be at least 1."
}
}
variable "kubeconfig_path" {
description = "Expected kubeconfig path. kube-hetzner v2.19.3 writes this as <cluster_name>_kubeconfig.yaml when create_kubeconfig is true."
type = string
default = null
}
variable "base_domain" {
description = "Optional base domain for node reverse DNS. Empty keeps kube-hetzner defaults."
type = string
default = ""
}
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terraform {
required_version = ">= 1.10.1"
required_providers {
hcloud = {
source = "hetznercloud/hcloud"
version = "1.60.1"
}
}
}
locals {
kube_hetzner_module_source = "kube-hetzner/kube-hetzner/hcloud"
kube_hetzner_module_version = "2.19.3"
hcloud_provider_minimum = ">= 1.59.0"
production_remote_state = true
}
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# Gitea Runner Infrastructure Runbook
## Scope
This directory is the repo-owned boundary for the first Gitea Actions runner
pool. Task 1 only establishes the scaffold and immutable decision contract;
downstream tasks will add OpenTofu backend/provider files, Kubernetes manifests,
and a Nix-capable runner image under the existing subdirectories.
The target service is `https://gitea.hectic-lab.com` for the Gitea organization
`hectic-lab`. The first pool is fixed-size and trusted-only. "Ephemeral" means
workflow job containers are ephemeral, while each runner pod keeps its runner
identity in per-pod `/data/.runner` storage backed by a StatefulSet PVC.
## Immutable decisions
- Infrastructure is managed with OpenTofu command examples only, using the
`tofu` CLI.
- Cloud provider is Hetzner; cluster bootstrap uses kube-hetzner.
- Remote state uses the S3 backend bucket `gitea-runner-hectic-lab`.
- Runner implementation is the non-Enterprise `gitea/runner`.
- Runner registration uses a Gitea organization-scoped token for `hectic-lab`.
- Runtime token delivery is SOPS-backed and mounted into the runner pod as a
file read through `GITEA_RUNNER_REGISTRATION_TOKEN_FILE`; plaintext token
environment variables are not the contract.
- Kubernetes runner lifecycle uses a StatefulSet with one PVC per pod for
`/data`, including `/data/.runner`.
- Container builds run through privileged rootful DinD inside trusted runner
pods; host Docker socket mounting is not an implementation path.
- The active runner label is `ubuntu-latest`. The `nix` label is not live until
the Nix-capable image has been pushed and a concrete registry-reported digest
is added to the runner ConfigMap.
- First scope is trusted internal workflows only, with no untrusted fork or PR
workflow support.
- First scope has no autoscaling, no KEDA, and no dynamic runner controller.
## Lifecycle boundaries
- `infra/gitea-runners/opentofu/`: downstream OpenTofu stack for the S3 backend
contract, Hetzner provider configuration, and kube-hetzner module wiring.
- `infra/gitea-runners/k8s/`: downstream namespace, ConfigMap, Secret mount,
StatefulSet, PVC, DinD sidecar, cleanup, and operational manifest work.
- `infra/gitea-runners/image/`: downstream notes or sources for the runner image
handoff; package or flake output changes are outside Task 1.
- `infra/gitea-runners/runbook.md`: this contract plus later operational
commands, rollback notes, and acceptance evidence references.
## Guardrails
- Enterprise ARC/actions-runner-controller are rejected alternatives and must
not be implemented here. Do not add ARC custom resources, controller install
instructions, or GitHub Actions ARC assumptions.
- Untrusted fork/PR workflows are out of first scope; privileged DinD is only
acceptable for trusted internal jobs.
- Autoscaling/KEDA is out of first scope; start with a fixed-size StatefulSet
runner pool.
- No actual secrets are committed: no kubeconfig, runner token, Hetzner token,
S3 credentials, decrypted SOPS files, or SOPS age keys.
- OpenTofu must not manage plaintext Kubernetes Secrets containing the Gitea
runner token; Kubernetes receives the token as a mounted file secret instead.
- Do not use `localhost` or `127.0.0.1` as the Gitea URL inside job containers;
jobs must reach the public HTTPS service.
## Initial acceptance commands
Run from the repository root:
```sh
test -d infra/gitea-runners/opentofu && test -d infra/gitea-runners/k8s && test -d infra/gitea-runners/image
test -f infra/gitea-runners/runbook.md
grep -n "OpenTofu\|kube-hetzner\|StatefulSet\|DinD\|SOPS\|trusted" infra/gitea-runners/runbook.md
grep -R "[E]nterprise ARC\|[a]ctions-runner-controller" infra/gitea-runners
grep -R "[t]erraform " infra/gitea-runners || true
grep -R "[D]ECISION NEEDED" infra/gitea-runners || true
```
Expected outcomes: the directory and file checks exit 0; the architecture-term
grep shows this contract; ARC references appear only in the rejected-alternative
guardrail above; there are no forbidden CLI command examples and no unresolved
decision placeholders.
## Downstream placeholders
- Task 2: add OpenTofu backend/provider files and verify S3 state safety.
- Task 3: add SOPS secret contract and runtime token delivery details.
- Task 4: define or package the Nix-capable runner image for the `nix` label.
- Task 5+: provision kube-hetzner, add Kubernetes resources, verify workflows,
and document cleanup, rollback, and scaling operations.
## Runner lifecycle cleanup
All lifecycle commands are scoped to the runner namespace:
```sh
kubectl -n gitea-runners get statefulset gitea-runner
kubectl -n gitea-runners get pods -l app.kubernetes.io/name=gitea-runner -o wide
kubectl -n gitea-runners get pvc -l app.kubernetes.io/name=gitea-runner -o wide
```
The scheduled cleanup manifest is dry-run only. It lists the StatefulSet, active
runner pods, runner PVCs, and PVCs whose expected StatefulSet pod is absent. It
does not delete pods, PVCs, Docker data, or Gitea runner registrations.
Run the same inventory on demand without waiting for the schedule:
```sh
kubectl -n gitea-runners create job gitea-runner-cleanup-dry-run-manual --from=cronjob/gitea-runner-cleanup-dry-run
kubectl -n gitea-runners wait --for=condition=complete job/gitea-runner-cleanup-dry-run-manual --timeout=2m
kubectl -n gitea-runners logs job/gitea-runner-cleanup-dry-run-manual -c cleanup-dry-run
```
The cleanup job template has `ttlSecondsAfterFinished: 3600`, so completed
manual dry-run jobs are garbage-collected by Kubernetes instead of requiring an
operator to remove finished jobs manually.
If a PVC such as `data-gitea-runner-3` is intentionally deleted, the matching
pod loses `/data/.runner`. That runner identity must then be deregistered from
Gitea or the replacement pod must be allowed to re-register intentionally with
the current organization runner token. Do not delete an active runner PVC as a
normal cleanup step.
Non-UI Gitea registration reconciliation uses the Gitea API with a separate
admin token. Store that token outside this repository and pass it as a file; do
not print it:
```sh
kubectl -n gitea-runners create secret generic gitea-runner-admin-token --from-file=token=/secure/path/gitea-admin-token
kubectl -n gitea-runners run gitea-runner-registration-dry-run \
--restart=Never \
--image=curlimages/curl:8.10.1 \
--overrides='{"spec":{"containers":[{"name":"gitea-runner-registration-dry-run","image":"curlimages/curl:8.10.1","command":["/bin/sh","-ec","umask 077; cfg=$(mktemp); trap '\''rm -f \"$cfg\"'\'' EXIT; { printf '\''header = \"Authorization: token '\''; cat /admin-token/token; printf '\''\"\\n'\''; printf '\''url = \"https://gitea.hectic-lab.com/api/v1/orgs/hectic-lab/actions/runners\"\\n'\''; } > \"$cfg\"; curl -fsS --config \"$cfg\""],"volumeMounts":[{"name":"admin-token","mountPath":"/admin-token","readOnly":true}]}],"volumes":[{"name":"admin-token","secret":{"secretName":"gitea-runner-admin-token","defaultMode":256}}]}}'
kubectl -n gitea-runners logs pod/gitea-runner-registration-dry-run
```
Delete the temporary `gitea-runner-admin-token` Secret only after the dry-run pod
has completed and its logs have been collected. Do not keep this admin token in
the runner namespace longer than the reconciliation window.
Only remove a stale Gitea runner registration after the corresponding pod/PVC
was intentionally deleted or `/data/.runner` was intentionally reset. Prefer a
Gitea CLI/API deletion from the Gitea server or an admin workstation; manual UI
cleanup is a fallback, not the only path. Record the removed runner name and the
Kubernetes PVC/pod deletion that made it stale.
After the dry-run list identifies a stale registration and the PVC/pod deletion
has been recorded, remove that exact Gitea runner by id through the API:
```sh
runner_id='REPLACE_WITH_STALE_RUNNER_ID'
umask 077
curl_config=$(mktemp /tmp/gitea-runner-admin-curl.XXXXXX)
trap 'rm -f "$curl_config"' EXIT
{
printf 'request = "DELETE"\n'
printf 'header = "Authorization: token '
cat /secure/path/gitea-admin-token
printf '"\n'
printf 'url = "https://gitea.hectic-lab.com/api/v1/orgs/hectic-lab/actions/runners/%s"\n' "$runner_id"
} > "$curl_config"
curl -fsS --config "$curl_config"
```
Do not run the delete command for a runner that still has an active
`gitea-runner-*` pod or a retained `data-gitea-runner-*` PVC unless that PVC is
being intentionally reset for re-registration.
## Docker-in-Docker storage cleanup
Docker layers live inside each DinD sidecar at `/var/lib/docker`, backed by the
pod-local `docker-graph` `emptyDir`; the host Docker socket is not used. Always
list disk usage before pruning, and run the command only against the `docker`
container in runner pods in `gitea-runners`. Because this storage is pod-local,
loop over pods for pool-wide cleanup:
```sh
for pod in $(kubectl -n gitea-runners get pods -l app.kubernetes.io/name=gitea-runner -o jsonpath='{range .items[*]}{.metadata.name}{"\n"}{end}'); do
kubectl -n gitea-runners exec "pod/${pod}" -c docker -- docker system df
done
for pod in $(kubectl -n gitea-runners get pods -l app.kubernetes.io/name=gitea-runner -o jsonpath='{range .items[*]}{.metadata.name}{"\n"}{end}'); do
kubectl -n gitea-runners exec "pod/${pod}" -c docker -- docker system prune --all --force --filter until=24h
done
for pod in $(kubectl -n gitea-runners get pods -l app.kubernetes.io/name=gitea-runner -o jsonpath='{range .items[*]}{.metadata.name}{"\n"}{end}'); do
kubectl -n gitea-runners exec "pod/${pod}" -c docker -- docker system df
done
```
For one pod, replace the StatefulSet target with the pod name:
```sh
kubectl -n gitea-runners exec pod/gitea-runner-0 -c docker -- docker system df
kubectl -n gitea-runners exec pod/gitea-runner-0 -c docker -- docker system prune --all --force --filter until=24h
```
Do not run host-level Docker cleanup commands and do not mount or prune a host
Docker socket. If a pod is deleted, its `emptyDir` Docker graph is removed by
Kubernetes; the `/data` PVC remains and still controls runner identity.
## Token rotation
Rotate the Gitea organization runner token without printing decrypted values:
```sh
sops sus/gitea-runners.yaml
umask 077
token_file=$(mktemp /tmp/gitea-runner-token.XXXXXX)
trap 'rm -f "$token_file"' EXIT
sops -d --extract '["gitea"]["hectic-lab"]["org-runner-registration-token"]' sus/gitea-runners.yaml > "$token_file"
kubectl -n gitea-runners create secret generic gitea-runner-token \
--from-file=token="$token_file" \
--dry-run=client \
-o yaml | kubectl -n gitea-runners apply -f -
kubectl -n gitea-runners rollout restart statefulset/gitea-runner
kubectl -n gitea-runners rollout status statefulset/gitea-runner --timeout=10m
kubectl -n gitea-runners get pods -l app.kubernetes.io/name=gitea-runner -o wide
kubectl -n gitea-runners logs statefulset/gitea-runner -c runner --tail=200 | grep -Eq 'token|GITEA_RUNNER_REGISTRATION_TOKEN' && exit 1 || true
```
The `rollout restart` command above is the controlled restart path for this
StatefulSet. Observe the rollout and each ordinal until all replacement pods are
Ready; do not delete runner pods directly as part of normal token rotation:
```sh
kubectl -n gitea-runners wait --for=condition=Ready pod/gitea-runner-0 --timeout=5m
kubectl -n gitea-runners wait --for=condition=Ready pod/gitea-runner-1 --timeout=5m
kubectl -n gitea-runners wait --for=condition=Ready pod/gitea-runner-2 --timeout=5m
kubectl -n gitea-runners wait --for=condition=Ready pod/gitea-runner-3 --timeout=5m
kubectl -n gitea-runners wait --for=condition=Ready pod/gitea-runner-4 --timeout=5m
kubectl -n gitea-runners get pods -l app.kubernetes.io/name=gitea-runner -o wide
```
Verification must confirm the token file mount remains present while the token
value never appears in logs or evidence:
```sh
kubectl -n gitea-runners describe pod gitea-runner-0 | grep -n '/runner-secrets\|gitea-runner-token'
kubectl -n gitea-runners logs pod/gitea-runner-0 -c runner --tail=200 | grep -Eq 'token|GITEA_RUNNER_REGISTRATION_TOKEN' && exit 1 || true
```
## Deploy and status
These commands are executable only when the external inputs are available:
- `TF_VAR_hcloud_token`
- `TF_VAR_ssh_public_key`
- `TF_VAR_ssh_private_key`
- S3 backend credentials and endpoint access
- a matching SOPS age identity for `sus/gitea-runners.yaml`
- `kubectl` access to the target cluster
- a concrete digest for the pushed Nix-capable runner image, if enabling the
`nix` label
If any input is missing, stop before `tofu apply`. Do not guess values or reuse
stale kubeconfig files.
Before production Kubernetes apply or rollout, satisfy both manifest gates:
1. Create or update the `gitea-runner-token` Secret from SOPS. The active
Kustomize overlay intentionally does not include a placeholder Secret, but
the StatefulSet still mounts `secretName: gitea-runner-token` as
`/runner-secrets/token` for `GITEA_RUNNER_REGISTRATION_TOKEN_FILE`.
2. Keep the active ConfigMap on `ubuntu-latest` only unless the Nix-capable
image has been pushed successfully. Enable the `nix` label only by adding a
digest-pinned `docker://` mapping with the exact registry-reported sha256
digest from that push.
Use the same SOPS materialization pattern as token rotation before applying the
Kubernetes overlay. Applying the namespace alone is allowed so the Secret has a
target namespace; the full overlay remains gated on the Secret and digest
decisions:
```sh
kubectl apply -f infra/gitea-runners/k8s/namespace.yaml
umask 077
token_file=$(mktemp /tmp/gitea-runner-token.XXXXXX)
trap 'rm -f "$token_file"' EXIT
sops -d --extract '["gitea"]["hectic-lab"]["org-runner-registration-token"]' sus/gitea-runners.yaml > "$token_file"
kubectl -n gitea-runners create secret generic gitea-runner-token \
--from-file=token="$token_file" \
--dry-run=client \
-o yaml | kubectl -n gitea-runners apply -f -
```
Do not run `kubectl apply -k infra/gitea-runners/k8s` until the Secret command
above succeeds. Do not claim or enable the `nix` runner label until the image
publication step has produced the concrete digest.
```sh
tofu -chdir=infra/gitea-runners/opentofu init
tofu -chdir=infra/gitea-runners/opentofu validate
tofu -chdir=infra/gitea-runners/opentofu plan -out=.sisyphus/evidence/task-12-deploy.plan
tofu -chdir=infra/gitea-runners/opentofu apply .sisyphus/evidence/task-12-deploy.plan
export KUBECONFIG="$(tofu -chdir=infra/gitea-runners/opentofu output -raw kubeconfig_path)"
kubectl config current-context
kubectl get nodes -o wide
kubectl get sc
kubectl apply -k infra/gitea-runners/k8s
kubectl -n gitea-runners get statefulset gitea-runner
kubectl -n gitea-runners rollout status statefulset/gitea-runner --timeout=10m
kubectl -n gitea-runners get pods -l app.kubernetes.io/name=gitea-runner -o wide
kubectl -n gitea-runners get pvc -l app.kubernetes.io/name=gitea-runner -o wide
kubectl -n gitea-runners get events --sort-by=.lastTimestamp | tail -n 50
kubectl -n gitea-runners logs statefulset/gitea-runner -c runner --tail=200
```
Expected status after deploy:
- `kubectl config current-context` names the runner cluster context.
- `kubectl get nodes -o wide` shows all expected Hetzner nodes Ready.
- `kubectl get sc` shows the Hetzner CSI storage class used by runner PVCs.
- `kubectl -n gitea-runners get statefulset gitea-runner` shows 5 desired and 5 ready replicas.
- `kubectl -n gitea-runners get pvc` shows 5 Bound PVCs.
- `kubectl -n gitea-runners logs statefulset/gitea-runner -c runner --tail=200` shows the runner daemon started and no token value.
## Scale 5 to 10 to 5
Scaling is a temporary capacity exercise, not the steady-state setting. Scale up,
wait for readiness, run the concurrent smoke jobs, then scale back down to 5.
```sh
kubectl -n gitea-runners scale statefulset/gitea-runner --replicas=10
kubectl -n gitea-runners rollout status statefulset/gitea-runner --timeout=10m
kubectl -n gitea-runners get pods -l app.kubernetes.io/name=gitea-runner -o wide
kubectl -n gitea-runners get pvc -l app.kubernetes.io/name=gitea-runner -o wide
# Run the concurrent smoke workflows now.
kubectl -n gitea-runners scale statefulset/gitea-runner --replicas=5
kubectl -n gitea-runners rollout status statefulset/gitea-runner --timeout=10m
kubectl -n gitea-runners get pods -l app.kubernetes.io/name=gitea-runner -o wide
kubectl -n gitea-runners get pvc -l app.kubernetes.io/name=gitea-runner -o wide
```
After scaling back down, inspect the cleanup dry-run and deregister any stale
runner registrations only for pods or PVCs that were intentionally removed.
## Cleanup and stale runner deregistration
Use the dry-run cleanup job to list the StatefulSet, active pods, PVCs, and any
PVC candidates whose pod is gone. It must not delete active resources.
```sh
kubectl -n gitea-runners create job gitea-runner-cleanup-dry-run-manual --from=cronjob/gitea-runner-cleanup-dry-run
kubectl -n gitea-runners wait --for=condition=complete job/gitea-runner-cleanup-dry-run-manual --timeout=2m
kubectl -n gitea-runners logs job/gitea-runner-cleanup-dry-run-manual -c cleanup-dry-run
```
Pool-wide DinD storage checks and cleanup:
```sh
for pod in $(kubectl -n gitea-runners get pods -l app.kubernetes.io/name=gitea-runner -o jsonpath='{range .items[*]}{.metadata.name}{"\n"}{end}'); do
kubectl -n gitea-runners exec "pod/${pod}" -c docker -- docker system df
done
for pod in $(kubectl -n gitea-runners get pods -l app.kubernetes.io/name=gitea-runner -o jsonpath='{range .items[*]}{.metadata.name}{"\n"}{end}'); do
kubectl -n gitea-runners exec "pod/${pod}" -c docker -- docker system prune --all --force --filter until=24h
done
for pod in $(kubectl -n gitea-runners get pods -l app.kubernetes.io/name=gitea-runner -o jsonpath='{range .items[*]}{.metadata.name}{"\n"}{end}'); do
kubectl -n gitea-runners exec "pod/${pod}" -c docker -- docker system df
done
```
If a PVC such as `data-gitea-runner-3` is intentionally deleted, the matching
pod loses `/data/.runner`. Deregister that runner from Gitea, or let the
replacement pod re-register intentionally with the current organization token.
Never delete an active runner PVC as routine cleanup.
Non-UI Gitea registration reconciliation uses an admin token stored outside this
repository:
```sh
kubectl -n gitea-runners create secret generic gitea-runner-admin-token --from-file=token=/secure/path/gitea-admin-token
kubectl -n gitea-runners run gitea-runner-registration-dry-run \
--restart=Never \
--image=curlimages/curl:8.10.1 \
--overrides='{"spec":{"containers":[{"name":"gitea-runner-registration-dry-run","image":"curlimages/curl:8.10.1","command":["/bin/sh","-ec","umask 077; cfg=$(mktemp); trap '\''rm -f \"$cfg\"'\'' EXIT; { printf '\''header = \"Authorization: token '\''; cat /admin-token/token; printf '\''\"\\n'\''; printf '\''url = \"https://gitea.hectic-lab.com/api/v1/orgs/hectic-lab/actions/runners\"\\n'\''; } > \"$cfg\"; curl -fsS --config \"$cfg\""],"volumeMounts":[{"name":"admin-token","mountPath":"/admin-token","readOnly":true}]}],"volumes":[{"name":"admin-token","secret":{"secretName":"gitea-runner-admin-token","defaultMode":256}}]}}'
kubectl -n gitea-runners logs pod/gitea-runner-registration-dry-run
```
Delete the temporary `gitea-runner-admin-token` Secret only after the dry-run
pod has completed and its logs have been collected.
After the dry-run list identifies a stale registration and the PVC or pod
deletion has been recorded, remove that exact Gitea runner by id through the
API:
```sh
runner_id='REPLACE_WITH_STALE_RUNNER_ID'
umask 077
curl_config=$(mktemp /tmp/gitea-runner-admin-curl.XXXXXX)
trap 'rm -f "$curl_config"' EXIT
{
printf 'request = "DELETE"\n'
printf 'header = "Authorization: token '
cat /secure/path/gitea-admin-token
printf '"\n'
printf 'url = "https://gitea.hectic-lab.com/api/v1/orgs/hectic-lab/actions/runners/%s"\n' "$runner_id"
} > "$curl_config"
curl -fsS --config "$curl_config"
```
Do not run the delete command for a runner that still has an active
`gitea-runner-*` pod or retained `data-gitea-runner-*` PVC unless that PVC is
being intentionally reset for re-registration.
## Application rollback
Rollback the app layer only. Do not use this section to destroy the cluster.
```sh
kubectl -n gitea-runners rollout history statefulset/gitea-runner
kubectl -n gitea-runners rollout undo statefulset/gitea-runner --to-revision=<known-good-revision>
kubectl -n gitea-runners rollout status statefulset/gitea-runner --timeout=10m
kubectl -n gitea-runners get pods -l app.kubernetes.io/name=gitea-runner -o wide
kubectl -n gitea-runners get pvc -l app.kubernetes.io/name=gitea-runner -o wide
kubectl -n gitea-runners logs statefulset/gitea-runner -c runner --tail=200
```
If a manifest rollback is needed, reapply the repo overlay after checking out the
known-good revision, then re-run the rollout checks:
```sh
kubectl -n gitea-runners apply -k infra/gitea-runners/k8s
kubectl -n gitea-runners rollout status statefulset/gitea-runner --timeout=10m
```
## Full cluster teardown
This destroys Hetzner resources owned by the kube-hetzner stack, including the
`gitea-runners` cluster nodes, the `control-plane` node pool, the
`runner-workers` node pool, the cluster network, load balancer resources,
firewall objects, and any attached Hetzner CSI volumes still managed by the
stack. Do not run teardown unless the destruction is intentional.
```sh
tofu -chdir=infra/gitea-runners/opentofu plan -destroy -out=.sisyphus/evidence/task-12-destroy.plan
tofu -chdir=infra/gitea-runners/opentofu show -no-color .sisyphus/evidence/task-12-destroy.plan
tofu -chdir=infra/gitea-runners/opentofu apply .sisyphus/evidence/task-12-destroy.plan
```
## Partial OpenTofu apply recovery
If `tofu apply` fails after creating some resources, do not destroy blindly.
First reconcile state and inspect what the stack thinks exists:
```sh
tofu -chdir=infra/gitea-runners/opentofu plan -refresh-only -out=.sisyphus/evidence/task-12-refresh.plan
tofu -chdir=infra/gitea-runners/opentofu show -no-color .sisyphus/evidence/task-12-refresh.plan
tofu -chdir=infra/gitea-runners/opentofu state list
```
Then rerun the normal plan path. Use `-target` only as a last resort when a
single resource is stuck and the drift is understood.
## S3 backend recovery
If backend init or state access fails, first verify the bucket and versioning
outside OpenTofu, then reconfigure the backend:
```sh
nix run nixpkgs#awscli2 -- s3api head-bucket --bucket gitea-runner-hectic-lab
nix run nixpkgs#awscli2 -- s3api get-bucket-versioning --bucket gitea-runner-hectic-lab
tofu -chdir=infra/gitea-runners/opentofu init -reconfigure
tofu -chdir=infra/gitea-runners/opentofu plan
```
If the backend reports a stale lock, confirm no `tofu` process is active, then
use `tofu force-unlock <LOCK_ID>` with the lock id from the error. Never force
unlock a live plan or apply.
## Gitea outage troubleshooting
Use the public HTTPS service, not `localhost` or `127.0.0.1` inside job
containers.
```sh
kubectl -n gitea-runners run gitea-outage-probe --rm --restart=Never --image=curlimages/curl:8.10.1 -- curl -fsS https://gitea.hectic-lab.com/api/healthz
kubectl -n gitea-runners logs statefulset/gitea-runner -c runner --tail=200 | grep -E 'connection refused|timeout|tls|certificate|temporary failure' || true
kubectl -n gitea-runners get events --sort-by=.lastTimestamp | tail -n 50
```
If Gitea is down, keep the existing StatefulSet and PVCs intact. Do not delete
`/data/.runner` just because the service is unavailable. Once Gitea returns,
repeat the token rotation or re-registration path if a pod restarted while the
service was unavailable and lost its runner identity.
## Release checklist
Do not release unless the following evidence files exist and are readable:
- `.sisyphus/evidence/task-5-cluster-plan.txt`
- `.sisyphus/evidence/task-5-secret-plan-scan.txt`
- `.sisyphus/evidence/task-9-deploy.txt`
- `.sisyphus/evidence/task-9-secret-mount.txt`
- `.sisyphus/evidence/task-10-ubuntu-workflow.txt`
- `.sisyphus/evidence/task-10-nix-workflow.txt`
- `.sisyphus/evidence/task-11-scale.txt`
- `.sisyphus/evidence/task-11-restart-cleanup.txt`
If any evidence file is missing, stop and collect it before treating the runbook
as complete.